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22 him c2s user manual

Welcome to the 22-HIM-C2S User Manual. This guide provides comprehensive instructions for installing, configuring, and operating the 22-HIM-C2S Human Interface Module (HIM). Designed to replace the legacy 22-HIM-C2, this compact, robust, and intuitive device offers enhanced functionality for PowerFlex drive systems. It features an IP66-rated design, ensuring reliability in harsh environments, and an easy-to-use LCD display for monitoring and adjusting drive parameters. This manual is intended for technicians, engineers, and users familiar with industrial control systems. Please read this manual carefully before proceeding with installation or operation.

1.1 Overview of the 22-HIM-C2S

The 22-HIM-C2S is a compact and robust Human Interface Module designed for use with PowerFlex 4-Class drives. It replaces the legacy 22-HIM-C2, offering a smaller footprint and enhanced features for improved performance and usability. The device features an intuitive LCD display, robust construction with an IP66 rating, ensuring protection against harsh environments and contaminants. Its compact design and user-friendly interface make it ideal for industrial applications, while its IP66 rating ensures durability in challenging conditions. This module is designed to provide seamless interaction with PowerFlex drives, making it an essential tool for monitoring and controlling drive parameters efficiently.

1.2 Differences Between 22-HIM-C2 and 22-HIM-C2S

The 22-HIM-C2S is a compact version of the 22-HIM-C2, designed with a smaller footprint for space-constrained applications. Unlike its predecessor, the 22-HIM-C2S cannot be used as a direct replacement due to its reduced size and modified design. It retains the robust IP66 rating and intuitive LCD display but offers a more streamlined interface for modern industrial control systems while maintaining compatibility with PowerFlex drives. This ensures enhanced usability and performance in limited-space environments. The 22-HIM-C2S is engineered to meet the demands of current industrial applications, providing reliability and efficiency without compromising functionality. Its compact design and advanced features make it an ideal choice for upgrading or installing new systems. The transition to the 22-HIM-C2S reflects the evolution of industrial automation towards more efficient and space-saving solutions. This module is fully backward compatible with existing PowerFlex drives, ensuring a seamless integration process. The 22-HIM-C2S also introduces improved diagnostics and user-defined screens, enhancing operational oversight and customization capabilities. Overall, the 22-HIM-C2S represents a significant upgrade in form and function compared to the 22-HIM-C2, catering to the needs of contemporary industrial setups.

Key Features of the 22-HIM-C2S

Compact design, robust construction, and an intuitive LCD display make the 22-HIM-C2S a reliable choice. Its IP66 rating ensures protection against harsh environments and contaminants, offering a user-friendly interface for industrial applications.

2.1 Compact Design and Footprint

The 22-HIM-C2S features a reduced footprint, making it ideal for space-constrained installations. Its compact size allows seamless integration into existing control panels. The dimensions align with the 22-HIM-B1 bezel, ensuring compatibility. This design enhances installation flexibility while maintaining robust performance. The smaller form factor does not compromise functionality, delivering the same reliability as its predecessor. This compactness is crucial for modern industrial applications where space efficiency is prioritized.

2.2 Robust and Reliable Construction

The 22-HIM-C2S is built with a durable design, featuring an IP66 rating (NEMA Type 4X/12), ensuring protection against dust, water, and harsh environmental conditions. Its robust construction guarantees reliable performance in industrial settings, making it suitable for demanding applications. The module’s reliability is further enhanced by its resistance to contaminants, ensuring long-term operational integrity and minimal downtime. This makes it ideal for use in challenging industrial environments.

2.3 Intuitive LCD Display

The 22-HIM-C2S features a clear and intuitive LCD display, providing a user-friendly interface for monitoring drive status and operational data. The display offers real-time feedback, enabling easy navigation through menus and parameters. Its bright, high-resolution screen ensures excellent visibility, even in challenging lighting conditions, making it ideal for industrial environments where quick access to information is critical.

Installation and Setup

This section guides you through the installation and initial setup of the 22-HIM-C2S. Follow these steps: power up the drive, connect the HIM, navigate to the setup menu, and access device version information for configuration.

3.1 Powering Up the Drive

Powering up the drive is the first step in the installation process. Ensure the drive is properly connected to a power source and all safety precautions are observed. Once powered on, the HIM will automatically initialize. Connect the 22-HIM-C2S to the drive, and the parameters menu will appear on the LCD display. Follow the on-screen instructions to complete the initial setup. Always disconnect power before starting installation to avoid potential risks.

3.2 Connecting the HIM to the Drive

Connect the 22-HIM-C2S to the drive using the provided interface cable. Ensure the drive is powered up, and the HIM will initialize automatically. The parameters menu will display on the LCD screen. Use the Sel key to navigate to the HIM Setup menu for configuration. The HIM’s IP66 rating provides protection against dust and water ingress, ensuring durability in industrial settings. Follow on-screen instructions for proper setup.

3.3 Navigating to the HIM Setup Menu

With the HIM connected and powered, press the Sel key repeatedly until the HIM Setup menu is displayed. This menu allows access to key configurations, including device version information and parameter settings. Use the navigation keys to scroll through options and adjust settings as needed. The intuitive LCD display ensures easy navigation and configuration of the 22-HIM-C2S module.

3.4 Accessing Device Version Information

To access device version information, navigate to the HIM Setup menu by pressing the Menu key and scrolling to “Device Version.” The LCD display will show the current firmware version and hardware details. This information is essential for ensuring compatibility and troubleshooting. Use this data to verify updates or check for required firmware versions before performing configurations or diagnostics.

Configuring HIM Parameters

This section explains how to configure HIM parameters, including Parameter 12 for reference scaling, HIM Parameters 1322, Ref Max Value, and Ref Dec Position settings, ensuring accurate drive operation.

4.1 Parameter 12 ౼ Reference Scaling

Parameter 12 enables or disables reference scaling, allowing users to define a custom reference value. When set to 1 (Enabled), it activates scaling via HIM Parameters 1322. The default value is 0 (Disabled), ensuring no scaling is applied unless configured. This parameter is crucial for tailoring the reference display to specific operational needs, enhancing user control over drive performance. Adjustments take effect immediately without requiring a HIM reset.

4.2 HIM Parameters for Reference Scaling (1322)

HIM Parameters 1322 are used to scale the reference value when Parameter 12 is enabled. These parameters allow customization of the reference display, with Ref Max Value setting the display value at 60 Hz (default: 600) and Ref Dec Position defining decimal places (1-14). Adjustments are applied immediately, ensuring precise control over reference scaling without requiring a HIM reset, optimizing drive operation for specific applications.

4.3 Ref Max Value and Ref Dec Position Settings

Ref Max Value sets the user-defined display value when the drive operates at 60 Hz, with a default of 600 (range: 100–65535). Ref Dec Position configures the number of decimal places (0–14) for the reference display; These settings allow precise customization of the reference scaling, ensuring accurate and user-friendly parameter visualization. Adjustments are implemented immediately, eliminating the need for a HIM reset.

Menu Navigation and Tabs

The 22-HIM-C2S features intuitive menu navigation with tabs for easy access to drive status, operational data, and configuration settings, enhancing user efficiency and control.

5.1 Status Line and Operating Modes

The status line displays real-time drive information, including direction, operating status, and auto/manual mode. Operating modes are clearly indicated, allowing users to monitor and adjust drive functionality efficiently. This feature ensures seamless operation and quick troubleshooting, providing a user-friendly experience for managing PowerFlex drive systems effectively.

5.2 Process Display and User-Defined Screens

The 22-HIM-C2S features a customizable process display, allowing users to monitor key drive parameters and operational data. User-defined screens enable personalized views, enhancing efficiency. The intuitive LCD interface supports easy navigation, ensuring quick access to critical information. This flexibility allows operators to tailor the display to their specific needs, improving productivity and system control.

5.3 Memory Storage and HIM Setup Tabs

The 22-HIM-C2S provides memory storage for configurations, enabling easy backup and restore via HIM Copycat. The HIM Setup tab allows access to parameters, device version information, and reference text editing. This feature ensures efficient management and customization of the module, streamlining operations for users. New settings are implemented immediately, eliminating the need for a reset.

Firmware Updates and Management

The 22-HIM-C2S supports firmware updates via 1203-USB or 22-SCM-232 converters. Follow the instructions carefully to ensure successful updates and maintain optimal device performance. Proper procedures prevent issues.

6.1 Determining Current Firmware Version

To determine the current firmware version of your 22-HIM-C2S, navigate to the Diagnostics menu. Select Device Status, then Remote Freq Ref. The firmware version will be displayed here. Ensure this matches the latest version available from Rockwell Automation to maintain functionality and security. Always verify the source of firmware updates to prevent unauthorized installations. Regular checks help maintain optimal performance and compatibility.

6.2 Updating Firmware via 1203-USB or 22-SCM-232 Converter

Connect the 1203-USB or 22-SCM-232 converter to the HIM. Access the firmware update option through the HIM menu. Use HIM Copycat to upload the latest firmware version. Ensure the device is powered on and parameters are saved before starting the update. Verify the firmware version post-update to confirm successful installation. Always use authorized Rockwell Automation firmware to maintain compatibility and functionality.

Using HIM Copycat for Configuration Backup

HIM Copycat enables easy backup and restoration of configurations for the 22-HIM-C2S. This tool ensures parameter settings are securely saved and can be transferred between devices efficiently.

7.1 Steps to Upload/Download Configurations

Use HIM Copycat to backup or restore configurations on the 22-HIM-C2S. Connect the HIM to the drive, navigate to the HIM Setup menu, and select the Memory Storage tab. Choose the desired configuration file and press the appropriate key to upload or download settings. This ensures seamless parameter transfer between devices, maintaining operational consistency and reducing setup time.

7.2 Best Practices for Backup and Restore

Regularly backup configurations using HIM Copycat to prevent data loss. Verify the integrity of saved files before restoring. Always test restored settings to ensure functionality. Use compatible software versions and follow Rockwell Automation guidelines for secure and reliable configuration management. Backup before making significant changes to avoid losing custom settings.

Troubleshooting Common Issues

Identify common issues like non-responsive keys or display malfunctions. Check connections, restart the HIM, and verify parameter settings. Consult the troubleshooting section for detailed solutions and support contact information.

8.1 Non-Responsive Keys and Possible Solutions

If keys are non-responsive, ensure the HIM is properly connected and powered. Restart the device or update firmware using a 1203-USB or 22-SCM-232 converter. Check for loose connections or hardware damage. If issues persist, reset parameters to default settings or contact Rockwell Automation technical support for further assistance.

8.2 Diagnostics and Remote Frequency Reference Checks

Navigate to Diagnostics/Device Status/Remote Freq Ref to verify remote frequency reference operation. Parameter 1 (Host Output) enables bumpless transfer, presetting the Reference. Parameter 2 (Last HIM Ref) stores the last Reference value in EEPROM. Ensure proper RS-485 configuration and check for any communication faults or disconnections that may affect remote frequency reference functionality.

Safety Precautions and Environmental Considerations

The 22-HIM-C2S is designed with an IP66 rating, protecting against harsh environments and contaminants. Avoid direct sunlight and UV exposure to prevent display damage. Use UV-protective enclosures if necessary.

9.1 Protection Against Harsh Environments

The 22-HIM-C2S features an IP66 rating, ensuring protection against dust and water ingress. It is designed to withstand harsh industrial environments, including exposure to contaminants and moisture. Direct sunlight and UV light can damage the display, so avoid prolonged exposure. For outdoor use, consider installing the module in a UV-protective enclosure, such as those offered by Hoffman, to maintain reliability and longevity.

9.2 Avoiding Direct Sunlight and UV Protection

To prevent damage to the LCD display, avoid exposing the 22-HIM-C2S to direct sunlight or UV light. For outdoor use, install the module in a Hoffman UV-protective enclosure to safeguard against environmental stress. Regular inspections ensure optimal protection, maintaining reliability and extending the module’s operational lifespan in industrial environments.

Additional Resources

10.1 Quick Reference Guides and Manuals

10.2 Technical Support and Documentation Links

Visit Rockwell Automation’s official website for comprehensive technical support and documentation. The 22-HIM-C2S Quick Reference Guide (22HIM-QR001G-EN-P) and full user manual are available on Rockwell Automation and ManualsLib. These resources provide detailed troubleshooting, firmware updates, and operational guidance, ensuring optimal use of your PowerFlex 4-Class HIM.

The 22-HIM-C2S User Manual provides a comprehensive guide to effectively utilizing the module. With its compact design, robust construction, and intuitive interface, the 22-HIM-C2S enhances control and monitoring of PowerFlex drives. By following this manual, users can optimize setup, configuration, and troubleshooting. For further assistance, refer to Rockwell Automation’s technical support and documentation resources.

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